COMMON MOTOR COLLECTIVE
Allen Bolt Kit | Honda CT90 / Trail 90
Trail 90 / CT90 Stainless Steel Allen Bolt kit w/ hex key wrenches

Allen Bolt Kit | Honda CT90 / Trail 90

Your Price: $40.00
In Stock
CMC Part Number:4149
  • Qty:Complete Kit with Allen Wrenches

Optional Add-On:
CT90 Crankcase Bolt Kit (#4461) (+$15.00)
Anti-Seize Lubricant (#9054) (+$10.00)

Allen Bolt Kit | Honda CT90 / Trail 90

The factory JIS screws holding your CT90 engine covers together are soft, and they strip the first time you fight one with the wrong driver. After decades of service, most Trail 90s show up with at least one rounded-out cover screw. This full stainless steel Allen bolt kit replaces the soft factory screws across the engine with socket head cap screws that won't strip and look clean doing it. Allen wrenches are included.

Why You Need This

Honda used soft JIS cross-head screws all over the CT90 engine covers. They strip, they corrode, and they make every oil change and tune-up harder than it needs to be. Allen (socket head) bolts grip positively with an Allen wrench — no cam-out, no stripped heads. Stainless steel resists corrosion and keeps your engine looking sharp. This kit covers all the normally serviced engine sections short of a full teardown.

Specifications

SpecDetail
MaterialStainless steel
Fits ModelsCT90 / Trail 90 (1966–1979)
Sold AsComplete kit with Allen wrenches

What's in the Kit

  • Left crankcase cover bolts
  • Right crankcase cover bolts
  • Stator cover bolts
  • Points cover bolts
  • Points base cover bolts
  • Low gear box cover bolts
  • Camshaft cover bolts
  • Oil filter cover bolts
  • Allen wrenches

Not included: the screws that hold the crankcase halves together, the oil pump bolts, and the clutch basket bolts. This kit covers the bolt-on engine covers, not the internal teardown hardware.

Installation

Difficulty: Beginner

  1. Remove the old JIS screws with an impact driver — this prevents stripping the heads on removal.
  2. Work one cover at a time so the bolts don't get mixed up.
  3. Apply anti-seize compound to the threads of the new Allen bolts.
  4. Thread the bolts in by hand first, then tighten with the included Allen wrench.
  5. Snug evenly and do not over-tighten — these thread into aluminum cases.

Tip: Some covers use bolts of different lengths — the right crankcase cover, for example, takes longer bolts at the dowel-pin positions. The kit's bolt-placement diagram shows which bolt goes where. Have fresh gaskets ready before you pull any cover.

Frequently Asked Questions

Does this kit replace every bolt on the engine?

It replaces the bolts on all the normally serviced engine covers — the left and right crankcase covers, stator cover, points and points base covers, low gear box cover, camshaft cover, and oil filter cover. It does not include the internal teardown hardware: the crankcase-half screws, oil pump bolts, and clutch basket bolts.

Are the Allen wrenches included?

Yes — the kit comes with the Allen wrenches you need to install the new hardware.

Why switch from the factory screws?

The factory JIS screws are soft and strip easily, especially after decades of service with the wrong driver. Stainless Allen bolts grip positively, won't cam out, and resist corrosion — so the next time you pull a cover, it comes apart clean.

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Last updated: June 2026

This Allen Bolt Kit Fits These Honda Motorcycles
1969197019711972197319741975197619771978
CT90CT90K1CT90K2CT90K3CT90K4CT90K4CT90K5CT90K6CT90K7CT90K8CT90K9

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